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Die Concepts

  • What we do

The basic dies we seek to develop are based on our experience.

  • 18 Dies

Thanks to our dies, aluminium can be extruded into a wide variety of shapes, making it ideal for use in construction, transportation and industry in general.

  • Die Concepts

Zero Die Corrections

Where the mechanism is simple and we work on improving the design of the mold until it reaches perfection. It is used for complex section designs

Under The Bridge

With 8 years of experience in finite element analysis, our engineering office can precisely redesign aluminum extrusion dies to achieve optimal weld positions. Recommended: This technique is essential when designing rail sections and automotive parts that require specific weld positions due to design constraints. Products: Rail sections, automotive body sections.

Turbo

The advantages are high productivity, low exit temperature, and high quality anodized finish.

Torpedo

Torpedo technology is particularly used in the processing of connecting rods to provide an ideal microstructure. Recommended: For 6000 series aluminum alloy profiles subjected to sharp bends. Products: Connecting rods.

Straitjacket

This die is designed for critical sectors where there is a bridge inside the vacuum case which is always unbalanced.

Single Bridge

The single leg design, known as "monorazza" in Italian, is the most common in architectural section formwork. These formworks improve surface quality and reduce penetration force and exit temperature. Products: Patio wall sections, window frames and rectangular boxes in all shapes.

Shrinking Ring

This die is used when the die cover under load is subjected to extreme stress that can exceed the plastic limit. Using the principle of thermal shrinkage, we place a ring on the cover section with the aim of reducing its deflection under load and, consequently, the maximum stress. Thanks to the shrinkage ring technology, the covers are more stable and their operating life can be doubled. Last but not least, by using the shrinkage ring, it is possible to reduce the required die diameter and/or give a full guarantee to a die that normally cracks under load. Products: Railway Sections

Pantheon

This design is made to absorb stresses on the mandrel, making this technology ideal for extruding 7000 series aluminum alloys. Products: Masts, Fenders, and Telescopic Cranes.

No Dead Zones

Experts design die ports, pockets and weld chambers to minimize hard-to-reach dead metal areas. This solution is ideal for applications such as curtain wall profiles and structural sections that require the elimination of front end defects. Recommended: For AA6082, AA6005, AA6063 and magnesium alloys. Products: Curtain steel walls and structural sections.

Inverse Pyramid

When: Inverse Pyramid technology can be applied to pipes and single core hollow profiles made of 6000 and 7000 aluminum alloys. Recommended: for AA6082 and AA6005. Products: pipes

Fantino

This type of design is done on sections with holes in the mandrel bridges in order to feed as best as possible from the bottom. Fantino gives the best performance when applied to thick sections and low extrusion ratios. Recommended: For AA6082 and AA6005. Products: Gear Pumps and Cylinder

Dog Bone

The die covers in these molds are subjected to maximum stress typically on small, weak radii, resulting in tensile stresses due to tool deflection. Using Dog Bone technology, we apply a compressive force that reduces stress in the required areas, increasing die life. Recommended: For all 6000 series alloys. Products: Window sills, wide solid sections, sidewalls.

Corona

Improved weld integrity and reduced exit temperature are the two main benefits. Corona technology provides increased productivity, especially when working with AA6082 alloys which are prone to tearing. Recommended: For AA6082 and AA6005 alloys. Products: Rollers, Wheel Spacers.

Caterpillar

These dies are designed to reduce stresses on the section as it exits, which contributes to reducing the temperature on it, thus improving its microstructure and making it more superior.

Butterfly Die

When: Today, Butterfly Die is considered one of the best products made by Experts. Recommended: Suitable for all aluminum alloys available in the market. Products: Sidewalls and sunshades.

Big Eye

Bolt Channels: Holes designed for inserting bolts, often with precise or narrow shapes. Rectangular Box: Inserted surfaces that require precise machining. Recommended: Big Eye technology is highly recommended for any type of aluminum alloy, which is typically used in industries requiring lightweight, strong, and corrosion-resistant materials.

Heat Sink

This type of die is made to produce the heat sink section. A heat sink is passive and transfers heat generated by an electronic or mechanical device to a liquid medium, often air or a liquid coolant, where it is dissipated away from the device, allowing temperature regulation.

Multi Cavity

These guidelines are for determining when to use multi-cavity dies to achieve optimal roughness and roundness, especially when working with 6000 series aluminum alloys. These alloys are commonly used in the manufacture of products such as pneumatic cylinders and round tubes, where high levels of precision and smoothness are required in manufacturing.

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We are pioneers in extrusion die manufacturing, bringing years of expertise and innovation to empower you with the tools to achieve precision and excellence in your projects.

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