How Dies Made?
How We do it?
The Journey from Die Design to Quality Control
About Dies
Explore the world of aluminum extrusion manufacturing, where precision engineering meets exquisite craftsmanship. This section focuses on the entire aluminum extrusion life cycle, from initial design and rigorous testing to final quality control, to ensure that every piece meets the highest standards of excellence.
Aluminum Extrusion Manufacturing
In the extruded aluminum manufacturing process, die production is an essential part of ensuring high quality in extruded sections. This detailed presentation provides an in-depth look at the complex steps in the die manufacturing process.
Design and Engineering
The process begins with integrated design and engineering, where engineers prepare precise designs that specify the required size, shape and dimensions of the product, to ensure that the required specifications are met with complete accuracy.
Die Design
When you send us the profile design, our die designers design an extrusion die made of hardened steel, specifically manufactured to produce the desired shape or profile accurately and efficiently.
Die Manufacturing
Skilled craftsmen, toolmakers and machinists then take charge of precisely operating the die, forming the detailed cavity or opening that defines the flow path.
Heat Treatment
Some dies are further strengthened through heat treatment, increasing their hardness and durability, thereby enhancing performance and extending their lifespan.
Die Inspection
Before entering production, each die is rigorously inspected to ensure it meets design specifications and adheres to stringent quality standards. Any flaws are corrected immediately.
Die Maintenance
Regular maintenance is crucial once the die is operational, involving cleaning, polishing, and repairing any wear to maintain product quality.
Extrusion Process
The core of the operation is the extrusion process, where heated aluminum billets are pressed through the die, taking on the precise shape designed by the die.
Quality Control
