Sectors

What we do

Key Sectors We Empower Through Our Expertise

4 Sectors

Thanks to our innovative dies, aluminium can be formed into a wide variety of shapes through the extrusion process, making it suitable for use in the construction, transportation and industry sectors in general. Through our work, aluminium is transformed into shapes that allow us to achieve our aspirations.

Building & Construction

Aluminium is one of the most widely used materials in modern construction projects due to its many advantages over other materials. With its high strength-to-weight ratio, aluminium reduces the load on the supporting structure of buildings, which reduces overall costs and saves materials. Aluminium makes buildings lighter, stronger, and less expensive to construct. Aluminium is also naturally resistant to corrosion, and its durability can be enhanced through painting or anodizing. In addition, aluminium offers great design flexibility, allowing architects and contractors to choose from a variety of colours, patterns, and finishes. The construction sector remains the primary use of extruded aluminium.

It is worth noting that approximately 75% of aluminium construction products are still in use today, significantly reducing the environmental impact of this material.

Big Eye

Bolt Channels: Holes designed for inserting bolts, often with precise or narrow shapes. Rectangular Box: Inserted surfaces that require precise machining. Recommended: Big Eye technology is highly recommended for any type of aluminum alloy, which is typically used in industries requiring lightweight, strong, and corrosion-resistant materials.

Butterfly Die

When: Today, Butterfly Die is considered one of the best products made by Experts. Recommended: Suitable for all aluminum alloys available in the market. Products: Sidewalls and sunshades.

No Dead Zones

Experts design die ports, pockets and weld chambers to minimize hard-to-reach dead metal areas. This solution is ideal for applications such as curtain wall profiles and structural sections that require the elimination of front end defects. Recommended: For AA6082, AA6005, AA6063 and magnesium alloys. Products: Curtain steel walls and structural sections.

Single Bridge

The single leg design, known as "monorazza" in Italian, is the most common in architectural section formwork. These formworks improve surface quality and reduce penetration force and exit temperature. Products: Patio wall sections, window frames and rectangular boxes in all shapes.

Industry

Aluminum is used in a wide range of applications, such as radiators, medical devices, and electric motor housings. Due to its malleability and flexibility, aluminum can be formed into a variety of shapes. It is also ideal for use in both interior and exterior applications due to its resistance to rust. In addition to its durability, aluminum is easy to clean and requires little maintenance.

Multi Cavity

These guidelines are for determining when to use multi-cavity dies to achieve optimal roughness and roundness, especially when working with 6000 series aluminum alloys. These alloys are commonly used in the manufacture of products such as pneumatic cylinders and round tubes, where high levels of precision and smoothness are required in manufacturing.

Heat Sink

This type of die is made to produce the heat sink section. A heat sink is passive and transfers heat generated by an electronic or mechanical device to a liquid medium, often air or a liquid coolant, where it is dissipated away from the device, allowing temperature regulation.

Corona

Improved weld integrity and reduced exit temperature are the two main benefits. Corona technology provides increased productivity, especially when working with AA6082 alloys which are prone to tearing. Recommended: For AA6082 and AA6005 alloys. Products: Rollers, Wheel Spacers.

Fantino

This type of design is done on sections with holes in the mandrel bridges in order to feed as best as possible from the bottom. Fantino gives the best performance when applied to thick sections and low extrusion ratios. Recommended: For AA6082 and AA6005. Products: Gear Pumps and Cylinder

Pantheon

This design is made to absorb stresses on the mandrel, making this technology ideal for extruding 7000 series aluminum alloys. Products: Masts, Fenders, and Telescopic Cranes.

Torpedo

Torpedo technology is particularly used in the processing of connecting rods to provide an ideal microstructure. Recommended: For 6000 series aluminum alloy profiles subjected to sharp bends. Products: Connecting rods.

Transportation

The most prominent features of aluminum solutions in the transportation sector are light weight, high energy absorption, excellent formability, and corrosion resistance. Extruded aluminum is a basic material in the construction of train, bus, trailer, and truck bodies. It is also an ideal choice for use in marine and land environments.

Butterfly Die

When: Today, Butterfly Die is considered one of the best products made by Experts. Recommended: Suitable for all aluminum alloys available in the market. Products: Sidewalls and sunshades.

Dog Bone

The die covers in these molds are subjected to maximum stress typically on small, weak radii, resulting in tensile stresses due to tool deflection. Using Dog Bone technology, we apply a compressive force that reduces stress in the required areas, increasing die life. Recommended: For all 6000 series alloys. Products: Window sills, wide solid sections, sidewalls.

Shrinking Ring

This die is used when the die cover under load is subjected to extreme stress that can exceed the plastic limit. Using the principle of thermal shrinkage, we place a ring on the cover section with the aim of reducing its deflection under load and, consequently, the maximum stress. Thanks to the shrinkage ring technology, the covers are more stable and their operating life can be doubled. Last but not least, by using the shrinkage ring, it is possible to reduce the required die diameter and/or give a full guarantee to a die that normally cracks under load. Products: Railway Sections

Turbo

The advantages are high productivity, low exit temperature, and high quality anodized finish.

Under The Bridge

With 8 years of experience in finite element analysis, our engineering office can precisely redesign aluminum extrusion dies to achieve optimal weld positions. Recommended: This technique is essential when designing rail sections and automotive parts that require specific weld positions due to design constraints. Products: Rail sections, automotive body sections.

Experts strive to achieve excellence by pioneering innovation, prioritizing customer satisfaction, and fostering collaborative teamwork.

Email: info@expertsdie.com

Phone: (+2) 01012233180 / (+2) 01066621519

Company

Since 2017, Experts For Metal Industries has pioneered in aluminum extrusion dies, merging precision engineering with innovation to redefine industry standards globally, dedicated to advancing our partners' success.

Sectors

Empowering sectors like Building & Construction, Transportation, Industry, Automotive, Pneumatic, and Structural with precision-engineered aluminum dies for a progressive future.

Die Concepts

Shaping the future with innovative die concepts for diverse sectors, we deliver precision, efficiency, and adaptability for a transformative impact.